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Conversion of a Polyol and Isocyanate at Gel Point

wpe7.jpg (23658 bytes) Depending on the functionality of the polyol and the isocyanate the reaction leads to a gel at different degree of conversion. A di functional polyol and a di functional isocyanate would not gel even at complete conversion. (1.0). A difunctional polyol and a trifunctional isocyanate would gel at about 60 % conversion (0.6)
 

Conversion

at gel point

The reaction of a polyol with an isocyanate leads to an increase in viscosity and to gelation. After gelation. the reaction continues at a slower rate to complete reaction. Higher functional polyols and isocyanates lead to earlier gelation at a lower conversion of the hydroxyl groups and the isocyanate. The gel point can be estimated using the equation. 
a crit. = 1/(f-1) f = average functionality of reactants, a crit. = gel point.
The actual gel point is at higher conversion due to ineffective cyclic links. Past the gel point the polymer stops to flow and the viscosity approaches infinity.

Last edited on:

November 14, 2006

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